Dubai
Dubai
Abu dhabi
+971 4 883 0233 Sun - Thu 08:00 - 5:30 MB06, RA08, Jebel Ali Free Zone, Dubai , UAE
+971 2 6765979 Sun - Thu 08:00 - 5:30 P.O. Box : 33719, Abu Dhabi, UAE
Dubai
Dubai
Abu dhabi
+971 4 883 0233 Sun - Thu 08:00 - 5:30 MB06, RA08, Jebel Ali Free Zone, Dubai , UAE
+971 2 6765979 Sun - Thu 08:00 - 5:30 P.O. Box : 33719, Abu Dhabi, UAE
Leading Provider
Of Industrial Solutions
Number #1
Supplier in Middle East
Get A QuoteCatalogue

Hot wet Extractive Process Analytical System -MCS 100 E PD/HW/CD/FT

Raw gas monitoring with hot measuring technology

The MCS100E HW is an analyzer system for the extractive measurement of up to 8 IR active gas components. It can be supplemented with an oxygen analyzer and a total hydrocarbon analyzer. From the sampling unit to the cell, all ducts having contact with measuring gas are heated above the dew point and thus protected against corrosion. This hot measuring technology also enables water-soluble components such as HCl and NH3 to be measured.

Description

Fast sample gas exchange minimizes adsorption or desorption effects, especially of HCl and NH3. In case of a malfunction, the system is purged with zero gas and thus protected from corrosion. During span gas feeding on the sampling probe, the complete extraction system is included in the calibration check.
The MCS100E HW is an analyzer system for extractive measurement of up to 8 IR-active gas compounds. It can be supplemented with oxygen and total hydrocarbon analyzers. From probe sampling to cell, all components that are in contact with the sample gas are heated above dew point and thus protected from corrosion. This hot measurement technique allows the measurement of
water soluble components HCl and NH3

At a Glance
Technical Overview
Downloads

 

  • Extractive measurement of up to 8 IR-active gas compounds
  • Additional oxygen and total hydro- carbon analyzers as an option
  • Gas paths completely heated
  • Test gas supply at the gas sampling probe or at the analyzer
  •  Back-purging of gas sampling probe for cleaning of filters 

  •  Fast sample gas exchange for minimizing adsorption and desorption effects 

  •  Automated sample point switchingHOT-WET-EXTRACTIVE

    Benefits

  • Measurement of several gas components with one analyzer
  • Heated gas paths enables measurement of difficult gases like HCl and NH3
  • Long maintenance intervals (typically 6 months) due to self-monitoring of the analyze
  •  Selective measurement of NO and NO2 – no converter required
  •  QAL3 drift test according to EN 14181 with internal calibration filter wheel – no test gas required

Fields of application

  • Emission monitoring of waste incineration plants
  • Monitoring of combustion plants with secondary fuels
  • Emission monitoring of refineries
  • Flue gas monitoring in cement plants
  • Emission monitoring of heavy oil fired diesel engines
Measured valuesCH4, CO, CO2, H2O, HCl, N2O, NH3, NO, NO2, O2, SO2
Performance-tested measurandsCO, CO2, H2O, HCl, NH3, NO, O2, SO2
Measurement principlesInterference filter correlation, Gas filter correlation, Zirconium dioxide sensor
Gas flow rate200 l/h … 1,000 l/h
Depending on application
Measuring ranges
CH40 … 70 ppm / 0 … 1,400 ppm
CO0 … 60 ppm / 0 … 2,000 ppm
CO20 … 25 Vol.-% / 0 … 100 Vol.-%
H2O0 … 1 Vol.-% / 0 … 40 Vol.-%
HCl0 … 10 ppm / 0 … 1,900 ppm
NH30 … 30 ppm / 0 … 660 ppm
NO0 … 150 ppm / 0 … 1,900 ppm
NO20 … 50 ppm / 0 … 500 ppm
N2O0 … 50 ppm / 0 … 1,000 ppm
O20 … 1 Vol.-% / 0 … 21 Vol.-%
SO20 … 25 ppm / 0 … 5,000 ppm
Other measuring ranges on request
Certified measuring ranges
CO0 … 75 mg/m³
CO20 … 20 Vol.-%
H2O0 … 40 Vol.-%
HCl0 … 15 mg/m³
NH30 … 20 mg/m³
NO0 … 200 mg/m³
O20 … 21 Vol.-%
SO20 … 75 mg/m³
Response time (t90)≤ 200 s
Depending on application
Process temperature0 °C … +1,300 °C
Sample gas temperatureInlet analyzer system: 0 °C … +220 °C
Process pressure900 hPa … 1,100 hPa
Atmospheric
Ambient temperature+5 °C … +35 °C

With cooling device: +5 °C … +50 °C

Ambient pressure900 hPa … 1,100 hPa
ConformitiesApproved for plants requiring approval

2001/80/EC (13. BImSchV)

2000/76/EC (17. BImSchV)

27.BImSchV

TA-Luft (Prevention of Air Pollution)

EN 15267 (MCERTS)

EN 14181:2004

Electrical safetyCE
Enclosure ratingIP43
Analog outputs4 outputs:
0/4 … 20 mA, 500 Ω
Max. 64 outputs with opto box via optical fibre possible
Analog inputs4 inputs:
0/4 … 20 mA
Max. 64 inputs with opto box via optical fibre possible
Digital outputs12 outputs:
40 V, 1 A
Max. 64 outputs with opto box via optical fibre possible
Digital inputs4 inputs:
50 V AC, 4 A / 24 V DC, 4 A
Max. 64 inputs with opto box via optical fibre possible
Interfaces and bus protocols
RS-232Modbus RTU
RS-485Modbus RTU (option)
RS-485PROFIBUS DP (option)
EthernetModbus TCP (option)
OperationVia integrated operating unit

Two operating levels, one password-protected

Sequence programs can be programmed as required

Test functionsAutomatic check cycle for zero and span point

Internal calibration filter for QAL3 drift check without test gas (option)

System componentsAnalyzer cabinet

Sampling probe

Sample gas line, heated

OptionsZirconium dioxide sensor (oxygen measurement)

Total hydrocarbon analyzer